Abstract

A method and product made by using a liquid polymeric ceramic precursor to synthesize dense, crack-free bulk ceramics in a technique using a sacrificial mold provides a ceramic structure for many technical, medical and industrial applications. The novel process uses an open cell material as a sacrificial mold to shape a liquid ceramic precursor during curing. The cured ceramic green body can be machined and shaped to form the desired ceramic structure prior to final pyrolysis. The open cell material forms gas release paths to release large amount of gases generated during the pyrolysis of the cured ceramic precursor. After pyrolysis, an intact, dense, crack-free ceramic structure with high purity, strength and durability is obtained. Uses of the present invention include, but are not limited to, bulk ceramic parts, ceramic crucibles, a replacement material in some applications involving glass, silicon carbides, silicon nitrides, hafnium carbide and the like.

Document Type

Patent

Patent Number

US 8,119,057

Application Serial Number

12/372,297

Issue Date

2-21-2012

Current Assignee

UCFRF

Assignee at Issuance

UCFRF

College

Advanced Materials Processing & Analysis Center (AMPAC)

Department

Advanced Materials Processing & Analysis Center (AMPAC)

Allowance Date

10-27-2011

Filing Date

2-17-2009

Assignee at Filing

UCFRF

Filing Type

Nonprovisional Application Record

Donated

no

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