Abstract

With the continuous miniaturization of integrated circuit chips over the last decade, there has been a steady increase in power density of electronic devices giving rise to the need for aggressive and effective cooling systems. The rapid growth of microfabrication technology has led to the development of microelectromechanical system (MEMS) based microchannels, which can be used as miniaturized heat exchangers capable of cooling high power electronic devices. Simultaneously, studies show that carbon dioxide in supercritical state (sCO2) has an excellent ability for cooling applications due to its exceptional thermophysical properties near critical point. Implementation of pin fins in heat transfer systems requires a thorough understanding of both fluid dynamics and heat transfer mechanisms. Thus, the aim of this research is to extend the current fundamental knowledge about both thermal and hydraulic performance of supercritical carbon dioxide (sCO2) in microchannel pin fin heat sinks. Microchannel devices with micro pin fin heat sinks and sCO2 have been designed and built in three generations. The devices were microfabricated at the Cornell Nanoscale Facility (CNF). First generation is microchannel array heat sinks, followed by circular pin fin heat sinks and airfoil pin fin heat sinks, as second and third generation devices, respectively. Heat transfer characterization including heat transfer coefficient, Nusselt number, and pressure drop was performed on the devices. In microchannel array devices (first generation) the capability of sCO2 and the effect of height to width ratio (H/W) on thermal performance of the microchannel heat sink was investigated. In circular micro pin fin heat sink device (second generation), a parametric study for the effects of fin height over diameter, and inline and staggered arrangement on heat transfer coefficient and pressure drop of the system were conducted. Heat transfer experiments were performed on airfoil pin fin heat sink devices, as well. In general, the heat transfer coefficient characteristics revealed the incredibly high values of heat transfer in such systems. Comparing thermal performance of the three generations, heat transfer coefficient obtained by the circular micro pin fin heat sink is higher than microchannel array heat sinks due to higher active surface area and better flow mixing creating turbulent flow. Micro pin fin configuration also prevents relaminarization followed by flow acceleration to be aggressively dominated in the entire micro channel. However, pressure drop in the microchannel array is less than that of circular micro pin fin heat sinks. It was observed that thermal performance of airfoil micro pin fin heat sinks is better than that of two microchannel array and circular pin fin heat sinks. Among airfoil micro heat sinks, staggered arrangement has higher thermal performance than inline arrangement. It is concluded that as airfoil thickness increases, thermal performance of the heat sink increases, but comprehensive performance of the heat sink decreases. It was also found that existing conventional scale correlations and flow maps did not predict well the corresponding characteristics in micro-scale systems, and thus, new correlations have been developed.

Notes

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Graduation Date

2020

Semester

Summer

Advisor

Peles, Yoav

Degree

Doctor of Philosophy (Ph.D.)

College

College of Engineering and Computer Science

Department

Mechanical and Aerospace Engineering

Degree Program

Mechanical Engineering

Format

application/pdf

Identifier

CFE0008119

Language

English

Release Date

August 2025

Length of Campus-only Access

5 years

Access Status

Doctoral Dissertation (Campus-only Access)

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