Jet impingement, cooling techniques
Cooling techniques for high density electrical components and electronic devices have been studied heavily in recent years. The advancements in the electrical/electronic industry have required methods of high heat flux removal. Many of the current electrical components and electronic devices produce a range of heat fluxes from 20 W/cm2 – 100 W/cm2 . While parallel flow cooling systems have been used in the past, jet impingement is now more desirable for its potential to have a heat transfer coefficient 3-5 times greater than that of parallel flow at the same flow rate. Problems do arise when the jet impingement is confined and a cross flow develops that interacts with impinging jets downstream leading to a decrease in heat transfer coefficient. For long heated surfaces, such as an aircraft generator rotor, span wise fluid management is important in keeping the temperature distribution uniform along the length of the surface. A detailed simulation of the heat/mass transfer on a three-layer impingement/effusion cooling system has been conducted. The impingement jet fluid enters from the top layer into the bottom layer to impinge on the heated surface. The spent fluid is removed from the effusion holes and exits through the middle layer. Three different effusion configurations were used with effusion diameters ranging from 0.5 mm to 2 mm. Temperature uniformity, heat transfer coefficients, and pressure drops were compared for each effusion diameter arrangement, jet to target spacing (H/d), and rib configuration. A Shear Stress Transport (SST) turbulence fluid model was used within ANSYS CFX to simulate all design models. Three-layer configurations were also set in series for long, rectangular heated surfaces and compared against traditional cooling methods such as parallel internal flow and traditional jet impingement models. The results show that the three-layer design compared to a traditional impingement cooling scheme iii over an elongated heated surface can increase the average heat transfer coefficient by 75% and reduce the temperature difference on the surface by 75%. It was shown that for a three layer design under the same impingement geometry, the average heat transfer coefficient increases when H/d is small. The inclusion of ribs always provided better heat transfer and centralized the cooling areas. The heat transfer was increased by as much as 25% when ribs were used. The effusion hole arrangement showed minimal correlation to heat transfer other than a large array provides better results. The effusion holes’ greatest impact was found in the pressure drop of the cooling model. The pressure losses were minimal when the effective area of effusion holes was large. This minimizes the losses due to contraction and expansion.
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Master of Science in Mechanical Engineering (M.S.M.E.)
College of Engineering and Computer Science
Mechanical and Aerospace Engineering
Mechanical Engineering; Thermofluids
Length of Campus-only Access
Masters Thesis (Open Access)
Dissertations, Academic -- Engineering and Computer Science, Engineering and Computer Science -- Dissertations, Academic
Smith, Brandon, "Simulation Of Heat/mass Transfer Of A Three-layer Impingement/effusion Cooling System" (2012). Electronic Theses and Dissertations. 2305.