Abstract
The rapid growth of 3D printing has led to many new iterations of additive manufacturing techniques. However, the current 3D printing techniques encompass only one printing method and have gradually expanded the ability to print multiple materials simultaneously. In this research, a hybrid 3D printing system is created by integrating direct ink writing (DIW) into volumetric additive manufacturing (VAM) to achieve multi-material printing. Compared to traditional DLP and SLA printing systems, the hybrid DIW-VAM system can create parts 95% faster. Meanwhile, the developed hybrid system takes advantages of DIW's precision to suspend a secondary liquid resin through extrusion into a glass cylinder containing a primary UV photopolymer resin. The suspended UV photopolymer resin has a tensile strength of 50 MPa while the primary UV photopolymer resin is a flexible photopolymer material with a tensile strength of 5.5 MPa. Such a dual-material printing capability can create a part with two different mechanical properties in a 3D-printed structure. From the perspective of potential applications, the hybrid DIW-VAM printing system could create artificial human organs with complex geometries and internal structures that are made of different materials. It can also be used to create interlocked or embedded structures such as building a soft flexible structure over a curved hard-core material or integrating a sensor network into 3D-printed structures.
Notes
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Graduation Date
2023
Semester
Spring
Advisor
Gou, Jihua
Degree
Master of Science in Mechanical Engineering (M.S.M.E.)
College
College of Engineering and Computer Science
Department
Mechanical and Aerospace Engineering
Degree Program
Mechanical Engineering; Mechanical Systems Track
Identifier
CFE0009871; DP0028150
URL
https://purls.library.ucf.edu/go/DP0028150
Language
English
Release Date
November 2023
Length of Campus-only Access
None
Access Status
Masters Thesis (Open Access)
STARS Citation
Zapata, Jose, "Multi-material 3D Printing with Hybrid Direct Ink Writing-volumetric Additive Manufacturing (DIW-VAM) System" (2023). Electronic Theses and Dissertations, 2020-2023. 1900.
https://stars.library.ucf.edu/etd2020/1900