Keywords

Hand Exoskeleton; Virtual Reality; Compliant Mechanism; Compliant Structure; Tendon Actuation; 3D Printing

Abstract

This thesis presents the design and prototyping of a wearable hand exoskeleton that integrates a flexible structural framework to assist with hand movement while maintaining comfort and anatomical conformity. The goal was to create a device that supports tendon-driven actuation through a compliant structure, combining elements of rigidity and flexibility to match the natural geometry and motion of the human hand. Traditional hand exoskeletons often trade off motion for structure or vice versa. This project aims to bridge that gap with a hybrid compliant design that balances flexibility and support. The design process followed an iterative approach involving rapid prototyping using PLA and TPU on a consumer-grade 3D printer. Components were repeatedly tested, adjusted, and integrated into a modified fabric glove using flexible TPU parts. While fully functional compliant mechanisms were not implemented, the result is a compliant structure that aligns with tendon paths based on anatomical study. Tendon routing was inspired by human hand biomechanics and implemented using fishing line and Bowden sleeves. The integrated mechanical and electrical prototype was assembled and tested successfully. This work demonstrates a low-cost, adaptable approach to designing wearable assistive devices, offering insight into how additive manufacturing and anatomical modeling can be combined to develop more practical and human-centered exoskeletons. The outcome highlights a pathway for future work in rehabilitation, haptic feedback devices, and human-robot interaction, where mechanical compliance and anatomical fidelity are critical.

Thesis Completion Year

2025

Thesis Completion Semester

Summer

Thesis Chair

Park, Joon-Hyuk

College

College of Engineering and Computer Science

Department

Mechanical and Aerospace Engineering

Thesis Discipline

Mechanical and Aerospace Engineering

Language

English

Access Status

Open Access

Length of Campus Access

None

Campus Location

Orlando (Main) Campus

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Rights Statement

In Copyright